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Service

Value-added services

Production and packaging operations with high variability, traceability and automation potential from co-packing to light assembly.

1,000,000+
production hours annually
14
VAS centers
5
countries covered
500+
group customers as know-how baseline

Temperature modes

Dry10–16 °C / 15–26 °C
Chilled0–2 °C / 2–6 °C / 5–8 °C
Frozen−18 °C / −24 °C

How we deliver

Co-packing and light assembly with automation and traceability built in

VAS turns packaging, relabelling and product preparation into a measurable production layer with robotic support, QA, KPI control and line design tailored to the customer workflow.

Overhead view of a HOPI VAS production floor with pallets and crews

Operating model

Co-packing, repacking and light assembly as a controlled production layer

VAS runs as a dedicated production environment for promo mechanics, retail preparation and product handling scenarios that need variability, speed and repeatable execution.

  • Co-packing, repacking and product variant mixing
  • Kitting, multipacks and promotional packaging for retail
  • Labelling, relabelling, QA checks and batch traceability
  • Tailor-made lines built around concrete customer flows
Robotic arms packing yogurt cups on a HOPI VAS production line

Automation & QA

Robotics, line equipment and quality control built into the workflow

Automation and control keep variable production setups measurable and dependable even under retail or campaign pressure — robotics, end-of-line equipment and QA checkpoints built into the line.

  • Robotic and cobot VAS lines for mixing, packing and palletising
  • Case erectors, label applicators, weight control and metal detection
  • QA records and process traceability integrated into execution
  • Line design linked to product, volume and promo mechanics
Overhead view of an automated pallet wrapping station at a HOPI dock

KPI & excellence

Planning, hourly performance and operational excellence in one layer

Planning discipline and KPI visibility keep performance under control — line management, quality, availability and output monitoring combine so decisions can be made during the shift, not after it.

  • AI-supported planning and hourly line performance control
  • Monthly KPI boards covering quality, performance, availability and OEE
  • Operational excellence framework linking master data, workforce and QA
  • Production setup tuned for repeatability and measurable output
Jar cases being sealed on a HOPI VAS conveyor line

Service scope

Retail, promo and shelf-ready execution adapted to customer needs

The VAS offer spans from basic repacking to more complex shelf-ready and promotional execution. The point is not just capability breadth, but the ability to match the production setup to the customer’s commercial and operational context.

  • Displays, POS assembly, case packing and end-of-line automation
  • Promo, retail and shelf-ready packaging scenarios
  • Flexible execution for variable campaign calendars and customer requirements
  • Operational model tailored to output, traceability and execution complexity

Talk to us about value-added services

Production and packaging operations with high variability, traceability and automation potential from co-packing to light assembly.